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  • Features of obtaining light-transmitting concrete

    The article is devoted to the analysis of methods for obtaining light-transmitting concrete, a material that combines the strength of concrete with the ability to transmit light.It briefly reviews the history of the development of light-transmitting concrete, from the initial experiments to the modern achievements in this field. The main focus is on the composition of the material, where optical fibers are added to the traditional components, creating a transparency effect and allowing the use of concrete in the implementation of new architectural solutions. The production of light-transmitting concrete requires a special approach, including the precise distribution of fibers and their fixation in the matrix, which ensures uniform light distribution. Various methods of embedding fibers into concrete, their advantages and complexities, as well as potential directions for the development of technologies and the use of the material in construction, are discussed.

    Keywords: translucent concrete, optical fiber, production technology, gypsum cement binder

  • Development of paint and varnish compositions based on heat-treated phosphogypsum

    A study was conducted on the development of filler compositions based on heat-treated phosphogypsum for the production of paints and varnishes with luminescent ability. In the course of the study, it was revealed that the reduced phosphogypsum, which exhibits the properties of an ultraviolet pigment, can be used to produce paints and varnishes based on colorless varnish XB-784. When using a colorless varnish and synthesized ultraviolet pigment, paint and varnish materials can be obtained that form almost transparent coatings and have a luminescent ability. The introduction of unreconstructed phosphogypsum as a filler increases the covering capacity of paint coatings. Non-reduced heat-treated phosphogypsum as a filler does not give a luminescent glow under the influence of UV irradiation, however, it increases the hiding power of the material and enhances the luminescent ability of the UV pigment.

    Keywords: filler compositions, colorless varnish, ultraviolet pigments, phosphogypsum, waste recycling

  • Simulation of the design activity diversification of innovative enterprise

    This research presents the methods and conclusions obtained from modeling a composite wall panel with a wooden frame and polystyrene concrete core in the Lira-SAPR program, used in the construction of low-rise buildings for residential and commercial purposes. The findings were compared with the results of panel tests at the research laboratory of the Pacific State University (hereinafter TOGU).

    Keywords: linear calculation, panel construction, low-rise construction, LIRA-SAPR, modeling

  • Improvement of technology for the device of injection waterproofing using polymer cement compositions

    В статье представляется совершенствование технологии гидроизоляции с помощью инъектирования. Специально для этих технологий разработана полимерцементная композиция для инъекционной гидроизоляции. The article presents the improvement of waterproofing technology by injection. A polymer cement composition for injection waterproofing has been developed specifically for these technologies.

    Keywords: technology, production, injection waterproofing, injection method, repair and restoration work, polymer cement composition

  • Specificity of the topology of SBS polymers manifested during bitumen modification

    The physical and mechanical properties, as well as structural and rheological indices of blended compositions based on viscous oil road bitumen and three specific grades of butadiene-styrene thermoplastic elastomers (KRATON 0243, KRATON 0246, KRATON 1192) of different composition and structure are investigated. The structure and properties of initial butadiene-styrene thermoplastic elastomers are considered. The influence of the polymer modifier topology on the properties of the final blended bitumen-polymer compositions has been shown. It is established that the change of polymer composition affects the whole complex of technical, technological and operational indicators of polymer-bitumen binders. Thus, the presence of 75% diblock structures in KRATON 0243 and 55% diblock structures in KRATON 0246 significantly affect both penetration and ductility of bitumen-polymer mixtures at 0 deg. С.

    Keywords: butadiene-styrene thermoplastic elastomers of various topologies, viscous petroleum road bitumen

  • Study of the effect of octyl phenol formaldehyde resin on the dynamic mechanical properties of vibration-absorbing materials based on butyl rubber

    Vulcanization is a technological process that transforms plastic rubber into rubber. As a result of vulcanization, the shape of the product is fixed, and the material becomes more durable, hard and elastic. The purpose of the article is to determine the effect of octyl phenol-formaldehyde resin on the vulcanization parameters and to identify its optimal amount for the development of vibration-absorbing materials based on butyl rubber. The effect of a vulcanizing agent (octyl phenol formaldehyde resin) on the properties of the rubber compound during vulcanization was established. As a result of the study, the kinetics of vulcanization and the effect of various components on the properties of the rubber compound, such as elongation at break, conditional tensile strength and specific damping ability, were studied. This study is conducted in order to find the optimal rubber for placement in a seismic damper used in buildings and structures.

    Keywords: vulcanizing group, vibration absorbing material, butyl rubber, rubber compound, vulcanization, octyl phenol formaldehyde resin, seismic damper

  • The influence of some mineral additives on shrinkage deformation of mortars

    The article deals with the results of research on the influence of the dosage and composition of the complex mineral additive containing chemical water treatment sludge with gaize, burnt rock or fly ash. The result of investigation is the equation for the change in shrinkage deformations over the time for mortars containing a complex mineral additive in comparison with a standard mixture without additives. There is evaluating of the influence of changes in the mortar moisture on the amount of shrinkage deformation. On the base of the research, we astablished the dependences of shrinkage deformations on the moisture content of the mortar, according to the composition and dosage of the complex mineral additive. The study revaels the influence of a complex mineral additive on shrinkage deformations. The equation has been obtained that describes the change in shrinkage deformations depending on the relative humidity and it has been shown that the tested mortars with a rational composition and dosage of a complex mineral additive with an average air humidity of the driest month in Rostov-on-Don of 47% will not exceed 0.55 mm/m . Shrinkage deformation with the ratio of the complex additive with fly ash or burnt rock 20-30% are 0.42-0.79 relative to the additive-free standard.

    Keywords: dry construction mixture, shrinkage, mineral additive, mortar, chemical water treatment sludge, burnt rock, fly ash

  • Simplex methods for optimizing the composition of composite building materials

    The article discusses the use of simplex methods of experiment planning to determine the optimal composition of composite building materials. Composite building materials are multicomponent systems, so their properties depend on a large number of factors that are diverse in nature and influence. The use of orthogonal plans is not able to adequately describe experimental data with a wide range of varying factors. Therefore, the article proposes to use simplex-lattice Scheffe's plans. A complete third-order model was developed to determine the optimal composition of the filled cement composite, and a regression equation was written. The adequacy of the equation was confirmed at the control points of the plan using the Student's criterion. The proposed planning method can be used to optimize the composition of multicomponent systems.

    Keywords: multicomponent system, optimization methods, composite building material, experiment planning, simplex plans, Scheffe's polynomial, regression equation

  • Multifunctional chemical additive for concrete composites

    This paper presents the results of experimental studies on the development of a chemical additive for concrete and mortar mixtures to establish a modifying effect. A chemical additive was developed - a multifunctional cleaning agent - “LOC”, in order to establish its modifying effect for concrete composites. The results of the experimental studies confirm the effectiveness of the chemical additive under study as a modifier. Composite material samples modified with the developed product show higher technical characteristics: the obtained BC samples correspond to the concrete grade for workability - P3, when the standard sample has a grade - P2, the compressive strength of the control BC samples, with a chemical additive - ""LOC"" in an amount of 1%, increases by 28%, the established optimal dose of the additive being developed - Ministry of Emergency Situations - “LOC” for Bx and mortar mixtures is 1%, which guarantees its economic efficiency.

    Keywords: concrete composite, modification, surfactants, cleaning agent – “LOC”, anionic and nonionic surfactants, modifier, development, chemical additive, plasticity, strength, water absorption

  • Using the Experiment Planning Method when determining strength characteristics stabilized saline soils

    The article examines the application of the method of mathematical planning of an optimal experiment in determining the strength characteristics of reinforced soils. For the analysis, a multicomponent soil system was studied, consisting of unsalted and saline soils reinforced with bitumen with cement additives and surfactants. During the planning of the experiment, factors affecting the strength characteristics and their levels, as well as the intervals of variation of factors, were determined. As a result of solving the problem, mathematical models of adhesion and angle of internal friction of reinforced soils were obtained. Based on the obtained regression equations, the main conclusions were drawn.

    Keywords: stabilized soils, complex soil strengthening, experiment planning, complete factor experiment, mathematical model, regression equation

  • Improvement of methods of control of geometric parameters of reinforcing bars of periodic profile

    To implement effective adhesion of reinforcement to concrete, a large number of different types of periodic reinforcement profiles have recently been developed, the control of geometric parameters of which presents serious difficulties and allows for a high probability of measurement error. The urgency of the problem is due to the need to improve methods for measuring the geometric dimensions of reinforcement with a complex periodic profile in order to increase the accuracy of results along the entire length of the rod, the ability to measure the angles of inclination of axes, protrusions and dents, identify places of geometric stress concentrators to ensure the necessary quality of the finished product, reliable adhesion of reinforcement to concrete, increase the durability of reinforced concrete structures and products. The paper proposes a new method for measuring geometric parameters based on removing replicas from the surface of the reinforcement in different sections along the length of the rod. The analysis of prints presented in an expanded, flat form is carried out using counting and measuring devices, which significantly improves the accuracy and comparability of measurements, including angular dimensions. The use of modern optical devices and software for them helps to reduce the time for determining and visualizing geometric parameters, and improve measurement accuracy, which is measured in microns. The analysis of the obtained results showed an increase in the accuracy of measurements by removing replicas of geometric parameters of samples by 10-16.5% compared with traditional control methods. The developed method simplifies the measurement process, allows the use of alternative measuring instruments, a combination of calculation and instrument measurement methods.

    Keywords: reinforced concrete products, profiles of reinforcing bars, methods of controlling geometric parameters, method of removing replicas, improving accuracy, reliability and comparability of measurements

  • Automated control system for the drying process of ceramic bricks

    The work is devoted to an urgent problem - the development of automated process control systems for the production of bricks with improved characteristics. The purpose of the article is to define and systematize the tasks of automation of brick production control systems, to develop both an algorithm for managing brick production and a generalized structure of automated control systems for brick production, and the tasks of the work are: optimization of control automation levels that determine the generalized structure of automated control systems for brick production, determination of information collection subsystems corresponding to the stages of brick production, and development of their structures, the choice of basic measurement tools for information collection subsystems. The results of the work are: systematization of requirements for modern automated process control systems, development of an algorithm for controlling technological processes and a generalized structural scheme of automated process control systems for brick production, development of information collection subsystems for the developed automated process control system, development of the structure of a local automated process control system in brick production - brick drying. The developed technical solutions can be recommended for control automation in various industries.

    Keywords: brick production, technological process, drying, firing, control algorithm, automated control system, structural scheme, information collection subsystem, single-channel circuit, multi-channel circuit, measuring circuit, four-arm bridge circuit

  • Residual strength of concrete with fibreglass and steel fibres

    The aim of the present work is to investigate the residual strength behavior of concrete reinforced with straight fibergalss fiber at levels of 0.8%, 1.2% and 1.6% and compare to hooked end steel fibers reinforced concrete same concentation. The laboratory tests were determined according to SP 297.1325800.2017 and reviewed literature. Test sampels was 100x100x400 with cut 17 mm in low beam in center. The residual strength behavior of Fiberglass reinforced concrete (FGRC) appeared to be comparable to SFRC, where the increase of fibers volume ratio cause the increase in prepeak and post-peak parameters of concrete. Nevertheless, the type of fibers influences much this dependency. Сoncrete mix composition was selected on the basis of compressive strength of control samples 37.5MPa. Tests were carried out to determine the crack resistance of fibre concrete on fibreglass fibre. Fibre F1 tested in this work showed a high result of extreme values of residual strength 36.3% higher than anchor fibre and 50% higher than corrugated fibre, this may be due to a more stable bond with the concrete matrix. The work resulted in concrete with crack resistance classes from Bft3= 2,5b to 6с. This study is a practical basis for the theoretical study of the effect of fibreglass fibre on the physical and mechanical characteristics of concrete.

    Keywords: fiberglass fiber, FGRC, CMOD, pullout strength, analise, composite, residual strength

  • The influence of some mineral additives on the properties of fine-grained concrete and building mortar

    The work deals with the results of research on the influence of complex mineral additive: chemical water treatment sludge with burnt rock or fly ash or gaize. The rational content of chemical water treatment sludge in the complex additive was determined to be 50%. The relationship between compressive strength, flexural strength and W/C ratio, bettwen the flexural strength, E-modulus and the compressive strength were obtained. Complex mineral additive into fine grain concrete does not lead to a decrease in flexural strength and does not increase the E-modulus of fine grain concrete. The average range of the E-modulus of fine grain concrete with complex mineral additive practically coincide with those in Russian National Standart 56378 - 2015. The use of chemical water treatment sludge for fine grain concrete at amount of 20% of complex additive of a rateable composition instead of part of the cement provided to increasing of compressive strength at an equal W/C ratio relatively to the non-additive standard by 7 - 20%, and the flexural strength by 12 - 22% .

    Keywords: miniral additive, tensile strength, modulus of elasticity, gaize, fly ash, burnt rock, chemical water treatment sludge

  • PIR boards for the production of energy efficient wall panels

    In conditions of high cost of construction materials, machinery, equipment and services it is necessary to consider the possibilities of increasing economic and energy efficiency of erected buildings. One of the options for solving this issue is the use of energy efficient products in construction. The article will consider one of the innovative thermal insulation materials - PIR boards.

    Keywords: construction, thermal insulation, thermal insulation material, polyisocyanurate foam, frame-monolithic construction, wall panels, reinforced concrete, thermal calculation

  • Determining the possibility of using alluvial soil from Lake Chernoye in the city of Kurgan for the purpose of engineering preparation of the territory

    Engineering preparation of the territory for the construction and development of a residential complex is a difficult task. In the development area, fluctuations in the groundwater level are possible due to natural processes - flooding of the territory or during operation due to man-made processes. The work presents the results of the survey and assesses the impact of future construction on the hydrological situation of the built-up areas. Materials from engineering-geological surveys of the composition of soils in the lake water area and the building area were studied in order to determine the possibility of using alluvial soil from the lake for engineering preparation of the territory.

    Keywords: engineering and geological surveys, urban development, alluvial soil, engineering preparation of the territory

  • The influence of plastic shrinkage on the physical and mechanical properties of concrete during the reconstruction of buildings and structures

    The results of a study of the influence of shrinkage deformations on the basic physical and mechanical properties of concrete are presented depending on various production and technological factors. The research methodology took into account the choice of the period of aging concrete in a dry, hot climate to study the influence of physical processes in concrete on its physical and mechanical properties. The influence of shrinkage deformations on the strength characteristics of concrete was studied. an increase in the intensity of mass transfer processes between concrete and the environment leads to an increase in destructive shrinkage deformations, mainly plastic shrinkage of concrete, which lead to changes in the structure and physical and mechanical properties of mature concrete. The consistency of the concrete mixture also influences the amount of strength reduction. with a greater value of plastic shrinkage of concrete, its compressive and tensile strength in bending decreases. the destructive effect of plastic shrinkage on concrete caused depends on a number of technological factors (consistency of the concrete mixture, w/c, temperature and humidity hardening conditions, etc.).

    Keywords: curing period, mass transfer processes, plastic shrinkage, concrete structure, concrete strength, reconstruction, buildings and structures

  • Polycomplex composition for soil strengthening

    The article examines the application of properties of polyethyleneimine (PEI) and polyacrylic acid (PAK) polycomplex composition for soil strengthening. During the studies, the ratio of PEI and PAA (by dry weight) was established, at which the reagents most fully enter the complexation reaction. The polycomplex composition of the optimal composition was used to strengthen the soils of some varieties. When studying the properties of hardened soils, dependencies were obtained: the ultimate strength of the hardened soil on the relative humidity and the thickness of the layer of hardened soil on the consumption of complexing reagents. The paper concluded that the use of polycomplexes for soil strengthening is promising.

    Keywords: polycomplex composition, soil strengthening, polyethyleneimine, polyacrylic acid, impregnation method, dedusting, optimal humidity

  • Technology of production of heat-insulating boards based on modified stems of Heracleum Sosnowskyi

    A technological scheme for the production of biostable materials based on monoethanol-modified (N→B)-trihydroxyborate (MEATHB) stems of Sosnovsky's borer and polyurethane binder has been developed. This technological scheme differs from the traditional one in that it includes the process of plant raw material modification to ensure its biostability. The paper presents the results of determining the thermophysical properties of the obtained thermal insulation boards, as well as the results of assessing their biostability. The obtained results correspond to the current requirements for thermal insulation materials. The paper analyzes the main stages and processes necessary to create a high-quality and environmentally friendly product. The main types of plant raw materials used in the production of thermal insulation materials are considered, as well as the features of technological processes associated with its processing and formation. In addition, the advantages of using plant materials in the production of thermal insulation materials from the point of view of ecology are presented.

    Keywords: technological scheme, biostable composites, Sosnovsky's borer, modification, biostability, monoethanolamino(N→B)-trihydroxyborate, heat-insulating material

  • Development of fine concrete composition on off-grade components with a complex modifying additive applied

    In the article there was considered a possibility of off-grade materials utilization for making fine concrete with a multicomponent complex additive applied. Use of fine sands as raw material for fine concretes is actual for many regions in Russia because of deficiency of sands of necessary fineness modulus. There was considered the issue of utilization of fine sand and stale cement for reducing cost (loss), widening materials’ assortment for low-rise building, and energy- and resource-saving. To achieve the assigned purpose a multicomponent complex additive was applied. The research was carried out in full correspondence with the adopted design of the fractional factorial experiment. The acquired results were subject to a preliminary analysis and processing, and consequently dependences of strength properties upon varying factors were obtained. The obtained dependences made it possible to select optimal ingredients’ proportion of the complex modifying additive in order to increase strength properties of fine concrete based on off-grade materials. It was established that the use of optimal consumption of the complex additive components allows increase strength properties by 25-30% in comparison with the reference composition.

    Keywords: fine concrete, fine sand, stale cement, complex additive, fractional factorial experiment, strength

  • The study of products obtained by 3D printing

    The factors affecting the strength of the interlayer bond of 3D concrete, as well as factors affecting the ability of the printer nozzle to produce a controlled concrete thread of a particular composition, which is being investigated in the process of 3D printing technology, the main characteristics of the suitability of compositions for printing on a 3D printer, requirements for rheology, hydration and strength in an uncured form, are considered 3D concrete, the main mechanical test methods for determining the adhesion strength in concrete printed on a 3D printer. The possible shapes and nominal sizes of the samples used in the methods for determining the strength of concrete are given.

    Keywords: 3D concrete, anisotropy of mechanical properties, extrusion, cold connection, interfacial coupling, deflocation, thixotropy, initial static viscosity, curing, three-point bending

  • Design of diffusion coatings on steel parts

    The article presents a model for the formation of a thermodiffusion layer on steels. Thermodiffusion coatings on 45 steel and HVG steel were obtained by a chemical-thermal method in a powder mixture. Studies of layered X-ray diffraction phase and microrentgenospectral analysis of the studied coatings have been carried out. on steel. The obtained results of X-ray diffraction and microrentgenospectral analysis of diffusion coatings confirm the correctness of the model of formation of the diffusion layer and the theoretical prerequisites outlined. The results of the study can be used in the preparation of mixtures for thermal diffusion saturation.

    Keywords: diffusion layer, diffusion chrome plating, diffusion coating

  • Water resistance of concrete fabric

    Increasing the energy efficiency of the construction process involves the use of materials with the lowest material intensity, including thickness, as well as with a reduced content of Portland cement clinker while maintaining or improving the technical characteristics of the products. In this regard, the use of textile concrete products, including concrete sheets, is promising. The development of a composite binder containing components that reduce nega-tive pressure in hardening concrete, and consequently shrinkage deformations and cracking, made it possible to obtain products with the following waterproofness indicators: determined by the ""wet spot"" method: 1.2 MPa; with a filtration coefficient of 5-7×10-11 cm / s; the concrete waterproof grade W12

    Keywords: textile-concrete, concrete web, water resistance, shrinkage during hardening, cracking, fine concrete

  • Argillite of Nekrasovskoye deposit as a promising raw material for production of clinker ceramic tiles

    Clinker tiles are one of the most popular types of roofing materials. Compared to other roof coverings, clinker tiles have higher strength, resistance to aggressive environments and aesthetic indicators. The relevance of the production of clinker tiles due to the fact that at present architects and builders are showing great interest in such an elite roofing material such as clinker tiles. However, the main trends in the production of ceramic tiles are to increase its strength while reducing weight by reducing the thickness. The conducted research has shown that the production of clinker tile on the basis of argillites Nekrasovskogo deposit is possible at a fractional composition of 0-0,08 mm, 0-0,05 mm and firing temperature of 1050 ˚C.

    Keywords: argillite, tile, clinker, research, chemical composition, mineral composition, ceramic products, properties, technology

  • Development of compositions of bitumen-mineral open mixtures for the Novoselovsky district of the Krasnoyarsk Territory

    This paper is aimed to present the produced compositions of bitumen- mineral open (BMO) mixtures for the Novoselovsky district of the Krasnoyarsk Territory. The Federal Road M53 runs through the area and in this district in particular it is characterized by steep ascents and descents. To ensure the required adhesion properties of road asphalt concrete pavements with car wheels for thepurpose of traffic safety in the area under study, the construction of rough wearinglayers or toppings from BMO mixtures has been suggested. Compositioncalculations were carried out using local mineral materials and BMO mixtures,after which test samples were prepared in laboratory conditions. It has beenestablished that the developed BMO mixture compositions meet all regulatory requirements. Recommendations are developed for the factory technology ofpreparing bitumen-mineral open mixtures and the design of rough wearing layers.Instructions for technical control during the preparation of BMO mixtures aregiven. The Road Repair and Construction Department of the Novoselovsky districthas already introduced the obtained compositions into the practice of road construction.

    Keywords: bitumen-mineral open mixtures, rough wearing layers, toppings, roads, asphalt concrete, bitumen, crushed stone, sand, compositions, technology